SABCA
Aerostructures, flight control actuation and launcher thrust vector control
SABCA was founded in Brussels in 1920 to design and build aircraft for a country that had just watched aviation become a weapon, and it has stayed in the business ever since. Ownership moved in 2020, when Dassault sold its 96.85 percent holding to a vehicle backed by Sabena Aerospace and the Belgian federal investment company SFPIM. That vehicle is now the Orizio group, which also holds the sister maintenance business Sabena Engineering. Around a thousand people work for the company across four locations. Brussels is the headquarters and the main aerostructures and actuation plant, Lummen in Limburg runs an advanced composites facility, Louvain-la-Neuve develops electronic and mechatronic systems, and a plant at Nouasseur near Casablanca handles aerostructure assembly and systems integration. Three markets carry the work: aviation, defense and space. Three product lines cut across them: integrated assemblies, actuation systems and composites.
Civil aviation is the volume business. SABCA designs and builds parts for the Airbus A330, A350 and A350-1000 and the A400M, for the Dassault Falcon 6X, for the Gulfstream G650 and for the General Atomics MQ-9B, and the company likes to point out that a commercial aircraft carrying its parts takes off every five seconds somewhere. Defense runs on a fighter heritage. SABCA assembled more than 200 F-16s at Gosselies during the 1970s and 1980s, and it still produces most of the wing skins and several wing and fuselage parts for new-build F-16 work and depot maintenance. It also makes the composite skins and substructure of the F-35 horizontal tail planes, and it keeps Alpha Jet and F-16 actuator systems airworthy through overhaul and repair.
Space is where the specialisation is sharpest. SABCA Technologies is the single-source European supplier of thrust vector control systems for the continent's launchers, the hardware that swivels an engine nozzle to steer a rocket into its intended orbit. A typical system bundles electromechanical or hydraulic actuators, a power and drive unit with its electronics and software, cable harnesses and either batteries or pressurised fluid, all designed and integrated in house, then installed into the launcher structure as a finished assembly. The engineering team also builds complete engine bays and other large structures, up to seven metres long, for Ariane 6, Vega-C and Maia. Control systems for the IXV and Space Rider re-entry vehicles come from the same group. ArianeGroup signed a supply contract with SABCA covering the operational phase of Ariane 6, which turns a development relationship into recurring production work across the launcher's service life. Being the only European source for a flight-critical subsystem is a strong commercial position and an uncomfortable one, since a single plant carries the schedule risk for an entire launch programme. Belgium has treated that exposure as a reason to keep the company in domestic hands.
- Aerostructure design and integrated assembly
- Hydraulic and electromechanical flight control actuation
- Launcher thrust vector control systems
- Advanced composite manufacturing
- Mechatronics, electronics and embedded software
- Large machined and surface-treated launcher structures
- Fighter aircraft component manufacture
- Actuator overhaul and repair
Actuators, power and drive units and harnesses that steer European launcher engine nozzles.
Large machined and treated structures up to seven metres long for Ariane 6, Vega-C and Maia.
Composite skins and substructure for the F-35 tail assembly.
Wing skins and wing and fuselage parts for new-build and maintenance work.
Primary and secondary flight control actuation for the F-16 and Dassault business jets.
Brake control actuation hardware for the Airbus A320 family.
Electromechanical actuator developed with Airbus to replace a hydraulic system and cut weight.
Structural assemblies for the A330, A350, A350-1000 and A400M.
Aerostructure assemblies for the Dassault Falcon 6X.
Structural parts and assemblies for the Gulfstream G650.
Airframe parts for the General Atomics MQ-9B unmanned aircraft.
Control hardware supplied for the IXV and Space Rider re-entry demonstrators.
Composite aerospace components produced at the Lummen plant.
Maintenance, overhaul and repair keeping Alpha Jet and F-16 actuation airworthy.
Aerostructure assembly and systems integration performed at Casablanca.
Development and prototyping of electronic and mechatronic systems at Louvain-la-Neuve.
Programs & Platforms
Brussels, Belgium
Ownership
Subsidiary